At a Glance
3 min read

Safe and Secure Manufacturing in the Age of Industry 4.0

Cyolo PRO for Smart Manufacturing

The advent of Industry 4.0 has revolutionized manufacturing operations by integrating cutting-edge technologies such as automation, Internet of Things (IoT), and data analytics into traditional industrial processes. However, increased connectivity between operational technology (OT) and information technology (IT) has significantly heightened cybersecurity risks in manufacturing environments. According to recent Ponemon Institute research, as many as 72% of manufacturing organizations are currently pursuing some level of IT/OT convergence.

With interconnected systems and devices forming the backbone of smart factories, the attack surface for cyber threats has expanded exponentially. Increased connectivity and data visibility within the manufacturing ecosystem make it a prime target for cyberattacks, with the sector experiencing the highest number of attacks globally for three consecutive years, comprising 25.7% of all attacks.

Cyolo PRO (Privileged Remote Operations) is an advanced secure remote access solution that empowers manufacturers to safely connect remote workers, third-party vendors, and privileged employees to even the most sensitive assets and environments.

Manufacturing Cybersecurity: Statistics and Risks

  • Rising Cybersecurity Incidents: Over 60% of manufacturing companies have experienced cyberattacks, reflecting an escalating risk environment.

  • Financial Ramifications: The average cost of a cyber breach in this sector is around $1 million, signifying substantial financial risks.

  • IoT Expansion and Risks: IoT integration exposes new risks, leading to 30% increase in security incidents.

  • Human Error: Internal vulnerabilities, primarily due to human error, account for 70% of breaches in manufacturing, underscoring the importance the comprehensive cybersecurity training.

(Source: DataGuard, 2024)

Managing Access and Risks in Connected OT Environments

  • 45% of security professionals believe their organization is not effectively mitigating risks and security threats to the OT environment.

  • 73% of industrial organizations do not maintain an accurate, up-to-date inventory of the assets in their OT environment.

  • 60% of industrial organizations grant OT systems access to more than 50 different vendors, and 25% give such access to more than 100 vendors.

  • 72% of industrial organizations are pursuing some level of IT/OT convergence, but just 33% have policies, tools, governance and reporting in place to control and monitor connectivity between IT and OT systems.

(Source: Ponemon Institute and Cyolo, 2024)

Key Remote Privileged Access Use Cases for the Manufacturing Industry

  1. Facilitate third-party remote access: Safely connect third-party vendors to OT environments for enhanced productivity.

  2. Provide OEM access for fast, secure support: Ensure rapid, secure, and safe support and maintenance of diagnostics (M&D) for OT systems.

  3. Manage critical and risky access: Secure, monitor, and control all connections to mission-critical assets, whether on-premise or remote.

  4. Achieve regulatory compliance: Implement segmentation, supervision and other requirements of industry and regional compliance mandates.

Cyolo PRO: A Single Unified Solution with 3 Security Layers

Cyolo PRO's Unique Architecture Enables Maximum Flexibility

The light and adjustable Cyolo component can fit into any infrastructure or environment and always keeps your data safe and secure within your trusted boundaries.

Even in cloud-connected environments, data is routed only in an encrypted state, ensuring low latency and high levels of security.

Cyolo PRO Benefits

Security

  • Keep your data inside your trusted boundaries

  • Granular identity-based controls & supervision

  • Full activity/audit trails

Flexibility

  • Deploy on-prem, on-cloud & hybrid — simultaneously

  • Extend identity authentication and security to legacy applications

  • Centralized governance & site-based administration

Simplicity and Ease of Use

  • Agentless deployment

  • Consolidated access controls with modularity

  • Low-latency/High-availability

  • Intelligent supervision eases operational burden

Case Study: Global Top 3 Food and Beverage Manufacturer

The Customer

  • 100 global sites

  • 2000 remote maintenance and support engineers

  • The need: Simplify secure access for third parties to the factory floor

Top Challenges

  • Complex login processes on both the user side (7 logins for an RDP!) and admin side (excessive ticketing)

  • Needed secure file transfer within the OT environment

  • Needed to allow emergency fix access for an OEM vendor

Business Outcomes

  • Simple, secure, and agentless remote access for employees, third-party contractors, and OEM vendors

  • File scanning (ICAP) integration within the policy

  • No need to change existing network topology

  • Fast and secure remote OEM support

  • Deployment in under 90 days

About Cyolo

Cyolo is a leading cybersecurity innovator dedicated to providing cutting-edge access solutions. With a focus on security, operational agility, and user experience, Cyolo is fostering a transition from merely enabling access to empowering operations, productivity, and compliance.

Schedule a personalized demo to see the Cyolo PRO access solution in action.

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